Precision stamping post-cleaning machine
Principle of ultrasonic cleaning: The ultrasonic generator generates high-frequency oscillation signals, and the transducer converts them into high-frequency mechanical vibrations, forming countless tiny bubbles in the cleaning solution. These bubbles burst instantaneously on the surface of the steel sheet, generating a powerful impact force that peels off dirt and impurities. Principle of spray cleaning: The cleaning solution is sprayed onto the surface of the steel sheet at high pressure through the spray head. Stains are removed through mechanical scouring. It can conduct a comprehensive rinse on the surface of the steel sheet and is suitable for cleaning large-area stains and particulate impurities.
Application scenarios
Automotive manufacturing industry: It is used to clean precision stamping steel parts such as automotive engine components, transmission gears, and brake discs, ensuring the cleanliness of the parts and improving the performance and reliability of the vehicle. Electronics and electrical appliances industry: It can clean stamping steel shells, radiators, circuit board brackets, etc. in electronic devices, ensuring product quality and preventing problems such as short - circuits and malfunctions caused by impurity residues. Medical device industry: Clean precision stamping steel parts in medical devices, such as surgical instruments and dental instruments, meeting the high cleanliness and hygiene requirements of medical devices.

Product details

Working Principle

Ultrasonic Cleaning Principle: The ultrasonic generator produces high-frequency oscillation signals, which are converted into high-frequency mechanical vibrations by the transducer. Countless tiny bubbles are formed in the cleaning liquid. These bubbles burst instantaneously on the surface of the steel sheet, generating a strong impact force to peel off dirt and impurities.

Spray Cleaning Principle: The cleaning liquid is sprayed onto the surface of the steel sheet at high pressure through the spray head. Stains are removed through mechanical scouring, and the surface of the steel sheet can be comprehensively rinsed. It is suitable for cleaning large-area stains and granular impurities.

Structural Composition

Cleaning Tank System: Usually made of stainless steel with good corrosion resistance, it is used to hold the cleaning liquid and the precision-stamped steel sheets to be cleaned.

Ultrasonic Generator: Provides energy for ultrasonic cleaning, and parameters such as power and frequency can be adjusted according to cleaning requirements.

Filtration System: Generally composed of filters, filter screens, etc., it can filter impurities in the cleaning liquid, maintain the cleanliness of the cleaning liquid, and extend the service life of the cleaning liquid.

Conveyor Device: Includes conveyor belts, chains, rollers, etc., which can realize automatic loading, unloading of steel sheets and their transportation inside the cleaning machine.

Control System: Mostly adopts a PLC programmable controller and a touch screen operation interface, which can accurately set and adjust cleaning parameters.

Features

Good Cleaning Effect: It can penetrate into the tiny pores and complex structures of the steel sheet, thoroughly remove various dirt such as oil stains, debris, and oxide scale, ensuring a high surface cleanliness of the cleaned steel sheet.

High Degree of Automation: It can realize a series of processes such as automatic loading, cleaning, rinsing, drying, and unloading, reducing manual intervention, improving production efficiency, and reducing labor intensity.

Easy to Operate: The touch screen operation interface is intuitive and easy to understand. Operators can master the operation method of the equipment proficiently after simple training.

Energy-saving and Environment-friendly: The cleaning liquid can be recycled. After removing impurities through the filtration system, it can continue to participate in the cleaning process, reducing the waste of cleaning liquid and the discharge of waste liquid.


Display of some cleaned parts

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