Fully automatic ultrasonic optical glass cleaning machine
Ultrasonic cleaning: The high-frequency vibration generated by the ultrasonic generator is converted into mechanical vibration through the transducer, forming a large number of tiny bubbles in the cleaning solution. These bubbles burst rapidly on the surface of the optical glass, generating a strong impact force that peels off impurities such as dirt, grease, and dust from the glass surface. Multi-step cleaning process: It usually includes multiple steps such as pre-washing, ultrasonic cleaning, rinsing, spray cleaning, and drying to ensure the cleanliness and surface quality of the optical glass.
Application scenarios
Glasses manufacturing: It is used to clean the lenses of glasses, remove oil stains, fingerprints, dust, etc. on the lens surface, and improve the clarity and cleanliness of the lenses. Optical instrument manufacturing: It is suitable for cleaning glass components such as lenses and prisms in optical instruments like microscopes, telescopes, and cameras, ensuring the imaging quality of optical instruments. Flat panel and optical glass display industry: It can clean the glass substrates in flat panel display products such as liquid crystal displays and touchscreens, providing a clean glass surface for subsequent processes such as coating and photolithography.

Product details

Working Principle

Ultrasonic Cleaning: Utilize the high - frequency vibration generated by the ultrasonic generator, which is converted into mechanical vibration through the transducer, forming a large number of tiny bubbles in the cleaning solution. These bubbles burst rapidly on the surface of the optical glass, generating a powerful impact force that peels off dirt, grease, dust, and other impurities from the glass surface.

Multi - step Cleaning Process: Usually includes several steps such as pre - washing, ultrasonic cleaning, rinsing, spray cleaning, and drying to ensure the cleanliness and surface quality of the optical glass.

Structural Composition

Cleaning Tank: Made of stainless - steel material, it has good corrosion resistance and is used to hold the cleaning solution and place the optical glass. An ultrasonic transducer is installed inside the tank to generate ultrasonic vibrations. Ultrasonic Generator: Provides energy for ultrasonic cleaning and can adjust the power and frequency according to different cleaning requirements.

Conveyor System: Composed of intelligent robotic arm modules, etc., it can automatically transfer the optical glass from one cleaning station to the next, realizing an automated cleaning process.

Rinsing System: Equipped with multiple rinsing tanks, deionized water is used to rinse the optical glass several times to remove residual cleaning solution and impurities.

Drying System: Generally, methods such as hot - air drying, centrifugal drying, and IPA drying are used to quickly remove the water on the surface of the optical glass and prevent water stains from remaining.

Control System: Controlled by PLC programming, parameters such as cleaning time, temperature, ultrasonic power, and conveying speed can be precisely set to achieve the automation and intelligence of the entire cleaning process.

Features

Good Cleaning Effect: It can deeply clean the complex surfaces of optical glass, effectively remove various pollutants, and ensure the high transparency and optical performance of the glass.

High Degree of Automation: The entire process from glass loading, cleaning to unloading is automatically completed, reducing manual operation and improving production efficiency and product quality stability.

Non - destructive Cleaning: The ultrasonic cleaning method does not damage the surface of the optical glass and will not scratch or damage the optical properties of the glass.

Environmentally Friendly and Energy - Saving: The cleaning solution and water used in the cleaning process can be recycled. Impurities are removed through the filtration system, reducing resource consumption and environmental pollution.


Display of some cleaned parts

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