Working Principle

Ultrasonic Cleaning: The high - frequency electrical signals generated by the ultrasonic generator are converted into high - frequency mechanical vibrations through the transducer, forming countless tiny bubbles in the cleaning solution. These bubbles burst rapidly on the surface of the straight copper tube, generating a powerful impact force that peels off impurities such as oil stains, dust, and oxides from the surface of the copper tube, achieving the purpose of cleaning.

Structural Composition

Cleaning Tank: Made of high - quality stainless - steel material, it has good corrosion resistance and sealing performance. It is used to hold the cleaning solution and place the straight copper tube. Ultrasonic transducers are installed inside the tank to ensure uniform distribution of ultrasonic energy.

Ultrasonic System: Includes an ultrasonic generator and a transducer. The generator can adjust the power and frequency of the ultrasonic waves according to the cleaning requirements to adapt to the cleaning of straight copper tubes of different materials and pollution levels.

Conveying System: Composed of an intelligent robotic arm with a load - bearing capacity of about 2T. It can automatically transfer the straight copper tube from the feed inlet to the cleaning tank for cleaning, and then transfer it to the discharge outlet, realizing automated continuous cleaning.

Cleaning Solution Circulation System: Equipped with a circulation pump, filter, etc. It can continuously circulate and filter the cleaning solution, remove impurities, maintain the cleanliness of the cleaning solution, and extend the service life of the cleaning solution.

Drying System: Uses hot - air drying or other drying methods to quickly dry the cleaned straight copper tube to prevent rust on the surface of the copper tube.

Control System: Controlled by PLC programming, parameters such as cleaning time, temperature, ultrasonic power, and conveying speed can be accurately set to achieve automated and intelligent control of the entire cleaning process.

Features

High cleaning efficiency: It can quickly and effectively remove various dirt on the surface of the straight copper tube, greatly improving the cleaning efficiency and meeting the needs of large - scale production. Good cleaning effect: The high - frequency vibration of ultrasonic waves can penetrate into the tiny gaps and holes of the straight copper tube, achieving thorough cleaning and ensuring the cleanliness and quality of the copper tube surface. Non - destructive cleaning: It has no damage to the surface of the straight copper tube, does not change the shape and performance of the copper tube, and is suitable for cleaning straight copper tubes of various specifications and materials. High degree of automation: The entire process from feeding, cleaning to discharging and drying is completed automatically, reducing manual operation, reducing labor intensity, and improving the stability and consistency of production.