Working Principle

Usually, a combination of multiple cleaning methods is adopted, such as ultrasonic cleaning combined with spray cleaning. Ultrasonic cleaning uses an ultrasonic generator to generate high-frequency vibrations, which are converted into mechanical vibrations through a transducer. Microbubbles are formed in the cleaning liquid, and the impact force generated by the rupture of the bubbles can remove the stains on the surface of the cap. Spray cleaning, on the other hand, uniformly sprays the cleaning liquid onto the cap through a high-pressure nozzle to wash away the surface impurities.

Structural Composition

Cleaning tank: Generally made of stainless steel, it has strong corrosion resistance and is used to hold the cleaning liquid and carry out cleaning operations. The tank is equipped with an ultrasonic transducer and a spray device.

Ultrasonic system: Includes an ultrasonic generator and a transducer, and the power and frequency of the ultrasonic waves can be adjusted according to the material and contamination degree of the cap.

Spray system: Consists of a high-pressure pump, nozzles, etc., and can spray the cleaning liquid onto the cap at a certain pressure and angle to enhance the cleaning effect.

Conveying device: Adopts methods such as a conveyor belt or robotic arm to automatically transport the cap from the feed inlet to the cleaning area, and then to the discharge outlet after cleaning, realizing automated continuous cleaning.

Cleaning liquid circulation system: Equipped with a circulation pump and a filter, the cleaning liquid can be recycled, and impurities are filtered out to maintain the cleanliness of the cleaning liquid.

Drying system: Mostly uses hot air drying or centrifugal drying methods to quickly remove the moisture on the surface of the cap after cleaning, preventing rust and water stain residues.

Control system: Controlled by PLC programming, parameters such as cleaning time, temperature, ultrasonic power, spray pressure, and conveying speed can be accurately set to achieve the automation and intelligence of the entire cleaning process.

Features

Good cleaning effect: It can effectively remove impurities such as oil stains, dust, and metal shavings on the surface of the charging and discharging caps of new energy batteries, ensuring the cleanliness of the caps and meeting the high-standard requirements of battery production.

High degree of automation: The entire process from feeding, cleaning, drying to discharging is automated, reducing manual intervention and improving production efficiency and product quality stability.

Strong compatibility: According to caps of different specifications and shapes, the conveying device and cleaning parameters can be adjusted to meet the cleaning needs of various types of new energy battery caps.

Environmentally friendly and energy-saving: The cleaning liquid is recycled, reducing water waste and environmental pollution. At the same time, the reasonable energy utilization design enables the equipment to operate efficiently while reducing energy consumption.